After getting the tank into the car and feeding the wiring from the sender I noticed that most of the wires to the unit were very brittle and some of the insulation has broken away. Sure enough when I moved the plug one snapped clean off.
These things are a bastard to deal with as the connections are sealed and there is no way you can join it back on. Not wanting to buy another unit I ripped off the yellow caps and devised a method using some metal threads and nylon washers.
The nylon washer insulates the lug against the frame of the unit. Worked a treat.
Stay tuned for more :)
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